United Security Products AVD-45c Manual Pagina 271
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1/03 UDC 6300 Process Controller Product Manual 257
8.5 Background Tests
Introduction
The UDC6300 performs on-going background tests to verify data and
memory integrity. If there is a malfunction, an error message will be
displayed (blinking) in the lower display.
Background Tests
In the case of more than one simultaneous malfunction, only the one with
the highest priority will appear in the lower display. Table 8-6 lists these
background tests, the reason for their failure, and how to correct the
problem.
Table 8-6 Background Tests
Lower
Display
Reason for Failure How to Correct the Problem
EE FAIL
Unable to write to non-volatile
memory. Anytime you change a
parameter and it is not accepted, you
will see EE FAIL.
1. Check the accuracy of the parameter and re-
enter.
2. Try to change something in configuration.
3. Run through STATUS tests to re-write to
EEPROM.
FAILSAFE
This error message shows whenever
the controller goes into a failsafe
mode of operation. This will happen if:
• RAM test failed
• Configuration test failed
• Calibration test failed
• EEPROM test failed
• Any input used for PV or
RSP has failed.
1. Run through STATUS check to determine the
reason for the failure.
2. Press the SET UP
key until STATUS
appears in the lower display.
3. Press the FUNC
key to see what tests pass
or fail, then run through the STATUS codes a
second time to see if the error cleared.
4. Correct according to the recommendations
given in Table 8-5.
IN1 FAIL
IN2 FAIL
IN3 FAIL
IN4 FAIL
Failure of input integration. i.e., cannot
make analog to digital conversion.
1. Make sure the input configuration and wiring
is correct.
2. Make sure the correct resistor is attached to
the rear terminals for the particular range
required.
3. Check for gross over-ranging.
IN5 FAIL
Failure of input 5 integration. i.e.,
cannot make analog to digital
conversion.
1. Make sure the actuation is configured
correctly. See Section 3 - Configuration.
2. Make sure the input configuration and wiring
is correct.
3. Make sure the Cold Junction is connected to
the Thermocouple ranges.
4. Check for gross over-ranging.
5. Replace the Cold Junction Resistor.
CONF ERR
• PV low limit is > PV high limit
• SP low limit is > SP high limit
• Reset low limit is > Reset high limit
• Output low limit > Output high limit
1. Check the configuration for each item and
reconfigure if necessary.
Table 8-6 continued on next page
- UDC 6300 1
- Process Controller 1
- Product Manual 1
- About This Publication 3
- Table of Contents 5
- Table of Contents, continued 5
- Figures 8
- Tables 9
- Tables, continued 10
- Acronyms 12
- References 13
- Section 1 – Overview 15
- 1.1 Introduction 15
- 1.1 Introduction, Continued 16
- 1.2 Operator Interface 18
- Table 1-1 Function of Keys 19
- Section 2 – Installation 21
- 2.1 Overview 21
- 2.1 Overview, Continued 22
- Model number 23
- 24Vac/dc 115 Vac 230 Vac 25
- POWER SELECT JUMPER PLACEMENT 25
- 2.4 Mounting 27
- 2.4 Mounting, Continued 28
- 2.5 Wiring 29
- 2.5 Wiring, Continued 30
- 2.6 Wiring Diagrams 31
- Line voltage wiring 32
- High level input 33
- Optional Input 5 34
- (Low Level Inputs) 34
- Current Output 36
- 2nd Current Output 4–20mA 37
- Section 3 – Configuration 41
- 3.1 Overview 41
- 3.2 Configuration Prompts 42
- CYC4SEC PVEU VALx GAIN VALx 43
- 3.3 How To Get Started 44
- 3.4 Configuration Tips 45
- 3.5 Configuration Procedure 46
- Set this group last 48
- Duplex Heat Cool 48
- Loop) 52
- 3.9 Accutune Set Up Group 54
- 3.17 Options Set Up Group 72
- 3.18 Communications Group 74
- 3.19 Alarms Set Up Group 76
- (Process Variable) 77
- (Communications) 77
- 3.21 Calib Group 80
- 3.22 Status Group 80
- Keep a record 81
- 4.1 Overview 85
- 4.5 Accutune Set Up Group 93
- ATTENTION 100
- PV (or RSP) = K x 102
- (A - B) 104
- (Calc Hi - Calc Lo)) 104
- PV or SP = K 104
- Continued 109
- Continued on next page 109
- LT A or B GT A 115
- These prompts appear only 117
- 4.13 Options Set Up Group 134
- Introduction 142
- Communications group 142
- 4.15 Alarms Set Up Group 147
- 4.17 Calibration Data 155
- 4.18 Status Test Data 155
- Section 5 – Operation 157
- 5.1 Overview 157
- Lower Display 159
- Upper Displa 159
- 5.3 Enter a Security Code 160
- Operator Interface 161
- Decimal point 161
- Annunciators 162
- Bargraphs 163
- Setpoint Bargraph 163
- Σ (Sigma) 165
- 5.5 Start Up Procedure 167
- 5.6 Operating Modes 168
- Upper Display 170
- continued 171
- CONTROL2 172
- 5.7 Setpoints, Continued 175
- 5.8 Setpoint Rate 179
- 5.9 Single Setpoint Ramp 180
- Available selections 183
- The switchover 184
- The PV value 185
- X= 1 or 2 185
- Single Loop 187
- Controller 187
- Loop 2 188
- Internal Cascade 189
- Override rules 190
- Table 5-25 191
- Parameters 193
- Internal cascade 196
- 5.15 Input Math Algorithms 198
- Totalizer function 200
- 5.16 Logic Gate Operation 201
- 5.17 Digital Outputs 203
- How it works 212
- Configuration 212
- 5.20 Accutune™ 213
- 5.20 Accutune™, Continued 214
- 5.21 Input 5 - Pulse Input 222
- OUT and the estimated 3PStep 225
- 5.23 Auto/Manual Station 226
- Description 227
- Input 1 Span 228
- Input 2 Span 228
- Operation 229
- 6.1 Overview 231
- (IEC=0.00385) 232
- Disconnect the field 233
- 1 to 5 Volts or 4–20 235
- X = 1, 2, 3, or 4 236
- INX SPAN 237
- Junction 240
- Resistor 240
- Precision 241
- RTD Inputs 242
- Radiamatic, Millivolts 243
- Volts, or milliamps 243
- Equipment needed 246
- Range Specifications 246
- IN5 SPAN 248
- 7.1 Overview 255
- 7.3 2nd Current Output 259
- CUR OUT2 261
- WARNING—SHOCK HAZARD 263
- 8.1 Overview, Continued 264
- 8.2 Troubleshooting Aids 265
- Software 266
- FAILSAFE 267
- 8.4 Status Tests 268
- Table 8-5 Status Tests 269
- (Lower Display) 270
- 8.5 Background Tests 271
- Output(s) failure 276
- Failure 276
- (Key Name) 278
- Rear of case 281
- Parts Identification 282
- (Part Number 30757007-501) 283
- (Part Number 30757071-501) 283
- Part Number 30757010-501) 283
- 8.9 Maintenance 291
- Section 9 – Parts List 293
- 9.1 Exploded View 293
- (opening must be widened) 295
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